About Course :
The DFMEA (Design Failure Mode and Effects Analysis) Course is a comprehensive exploration of risk management in product development. Participants will immerse themselves in the principles of DFMEA, focusing on identifying potential failure modes, assessing their effects, and strategizing preventive measures.
Through case studies and practical exercises, participants will learn to systematically analyze and mitigate risks, ensuring robust product designs and enhanced reliability.
Key Course Highlights :
- Fundamentals of DFMEA methodology and application
- Identifying failure modes and their effects on designs
- Risk prioritization and mitigation strategies
- Developing action plans based on DFMEA findings.
- Case studies and hands-on DFMEA exercises
- Integrating DFMEA into product development lifecycle
Upon completing the DFMEA Course, participants will possess comprehensive skills in conducting systematic failure mode analysis. They will adeptly identify potential failure modes, assess their impacts on product designs, and prioritize risks effectively. Participants will be equipped to develop proactive action plans to mitigate risks, ensuring resilient and reliable product designs, and integrating DFMEA seamlessly into the product development process.
Syllabus :
- Introduction
- Risks associated in mechanical design and need for DFMEA.
What DFMEA accomplishes
- Defining Failure modes
- Mechanical Phenomena of failure modes
- Cause, Effect and Root cause analysis
- Domains of underlying root causes
- Root cause Analysis - Example - Frame cracks
- Effects of failure and Examples
- Evaluation of Risk and Severity levels
- Occurrence
- Detection control and Design verification
- Grading of Occurrence
- Detection and its Grading
- Grading of severity
- Process of preparation of DFMEA
- What is B diagram? And its use.
- B diagram with Example 1
- B diagram with Example 2
- Exercise 01 - B diagram of a product.
- P Diagram with Example 1
- Why P diagram? And its use.
- P diagram details and Noise Factors
- Input, Output, Control parameters definitions
- P diagram of Product 1
- P diagram of Product 2
- Exercise 02 - P diagram of a product
- Template of DFMEA procedure.
- DFMEA of Part 1
- DFMEA of Part 2
- DFMEA of Part 3
- DFMEA of Part 4
- Assigning Severity Rating to Part 1 failure modes
- Assigning Occurrence ratings to Potential causes in Part 1
- Assigning Detection rating to Potential causes in Part 1
Exercise 03 - Complete the DFMEA
Prerequisites :
- Basic understanding of engineering design principles
- Familiarity with product development processes beneficial
- No prior knowledge of DFMEA required.
Audience:
- Engineers, designers, and product development professionals
- Quality assurance and reliability engineers
- Professionals involved in risk assessment and mitigation.
- Individuals seeking to enhance product reliability and robustness.
Certificate:
On successful completion of the course and evaluation, the Certificate will be issued by aCADemix.
